Criterion: Machine Safeguarding
Requirements for machine guards, interlocks, emergency stops, and equipment safety
Full Description
B6. Machine Safeguarding
Code 8.0
Production and other machinery shall be evaluated for safety hazards. Physical guards, interlocks, and barriers shall be provided and properly maintained where machinery presents an injury hazard to workers.
Elements to Demonstrate Compliance to RBA Code
1. Policy
Ensure company's health and safety policy includes machine safeguarding elements including:
- a. All required permits, licenses and testing reports for machinery are in place and a process is implemented to ensure permits and licenses are always up to date.
- b. An adequate and effective machine-safeguarding program is implemented, and workers operate machinery safely.
2. Procedures & Practices
Procedures & Practices are in place such that:
- a. The facility conducts a job safety analysis (task hazard analysis) to identify job-specific hazards. Corrective action is taken for all identified hazards.
- b. Supplier conducts regular safety inspections of machinery and machine safeguards. Identified problems are corrected immediately or the machine is shut down until repairs can be made.
- c. Machinery with non-functioning safeguards is not operated until safeguards are restored to proper operating condition.
- d. Supplier has a program or process for providing and maintaining machinery safeguards for all dangerous equipment to safeguard operators from injury.
- e. Adequate training is provided to ensure safe use of equipment.
- f. The use of machine safeguards by workers is required and verified.
- g. The facility performs scheduled preventive maintenance of machinery and machine safeguards.
- h. The facility conducts a pre-purchase/pre-installation hazard review of all machinery and appropriate safeguarding is installed as needed to control the identified hazards.
3. Controls & Monitoring
Controls & Monitoring should include:
- a. An appropriate method is used to ensure that safeguards are installed as needed to control the identified hazards and follows the hierarchy of controls in a documented gated process, demonstrating that each hierarchy level has been fully evaluated and reasons why it could not address the risk fully before proceeding to the next hierarchal level.
- b. Regular inspection and preventive maintenance of a machine, its safeguards, and emergency stops.
4. Records
Records are maintained including:
- a. Records demonstrating regular inspection and preventive maintenance of machines are available for review.
5. Serious conditions that will result in a severe finding
- Any worker operating a machine in a way that has imminent or immediate risk to life or limb.
Profiles using this criterion
RBA Assessment Program
- VAP Full Assessment | 8.0.2
- VAP Full Assessment | 8.0.1
Pass Threshold Metrics
Metric: Machine Guards
Type: % machines without guards
Threshold: 0% → Conformance
Threshold: 5% (<=) → Minor
Threshold: 15% (<=) → Major
Threshold: 15% (>) → Priority
Metric: Emergency Stops
Type: % machines without functional e-stops
Threshold: 0% → Conformance
Threshold: 2% (<=) → Minor
Threshold: 10% (<=) → Major
Threshold: 10% (>) → Priority
Conformity Alignment
Priority
Pass: No
Definition: "Critical non-conformance requiring immediate action"
Remediation: 30 days
Major
Pass: No
Definition: "Significant non-conformance requiring corrective action"
Remediation: 90 days
Minor
Pass: Yes
Definition: "Non-conformance with limited impact"
Conditions: Corrective action plan required
Remediation: 180 days
Opportunity
Pass: Yes
Definition: "Opportunity for improvement identified"
Conformance
Pass: Yes
Definition: "Full conformance with criterion requirements"
Related Criterion
VAP: Occupational Health and Safety
Relationship: Related
General safety hazard identification and lockout/tagout
VAP: Occupational Injury and Illness
Relationship: Related
Machine-related injury tracking
VAP: Health and Safety Management System
Relationship: Parent
Management system for health and safety practices
Change Log
1.0.0 (2024-01-01)
Initial release.